Complete SMT Line 1

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Product Details:

Type Complete SMT (Surface Mount Technology) Line
Material Industrial Grade Steel, Aluminum, and Composite Components
Capacity Optimal throughput up to 50,000 CPH (components per hour) depending on model and configuration
Computerized Yes, fully computerized with integrated software controls
Automatic Grade Fully Automatic
Voltage 220-240V AC, 50/60Hz
Frequency (MHz) 50-60
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Complete SMT Line 1 Price And Quantity

Minimum Order Quantity 1 Unit

Complete SMT Line 1 Product Specifications

Material Industrial Grade Steel, Aluminum, and Composite Components
Capacity Optimal throughput up to 50,000 CPH (components per hour) depending on model and configuration
Automatic Grade Fully Automatic
Voltage 220-240V AC, 50/60Hz
Width Approx. 1.5 meters per machine
Dimension (L*W*H) 1500mm x 1500mm x 1700mm per machine (varies by module)
Type Complete SMT (Surface Mount Technology) Line
Preheating Plate Size Typically 350mm x 400mm (customizable based on machine type)
Frequency (MHz) 50-60
Computerized Yes, fully computerized with integrated software controls
Size Configurable (typically 10-15 meters total length for full line)
Cutting Thickness Not applicable in SMT Line (No mechanical cutting)
Belt Diameter N/A (uses precision conveyors and feeders)
Weight Approximately 1200-2000 kg per machine module

Network Connectivity Ethernet, USB, RS232
PCB Size Supported 50mm x 50mm to 510mm x 460mm
Feeder Slots Up to 120 feeder slots per machine (model dependent)
Placement Accuracy 0.04 mm
Reflow Oven Integrated with 8-12 zones (optional in line)
Operator Touchscreen Interface Yes, with multi-language support
CE Certified Yes
Component Range 0402 chips to large ICs and connectors
Vision System High-resolution optical inspection and alignment
Operating Environment 22C-28C, 40%-60% RH, ESD protected area
Conveyor Width Adjustment Automatic and manual options available
Power Consumption Approx. 5kW per module
Safety Features Emergency stop, interlock doors, safety sensors
Integrated SPC Data Collection Supported for process control and traceability

Complete SMT Line 1 Trade Information

Delivery Time 1

Product Description

Complete SMT Line 1, Lot includes:

Panasonic 'JV131 NM-EJA4A' High Speed Jumper Insertion Machine, YOM 2013;

Panasonic 'AV131 NM-EJA3A' High-speed Axial Horizontal Insertion Machine, YOM 2013;
Including:
49 x Feeders, Size 26mm
30 x Feeders, Size 52mm

Panasonic 'NPM-W NM-EJM2D' Chip Shooters, YOM 2012, Quantity 4;
Single lane with 16+16 Nozzles, 16+16 Nozzles, 16+8 Nozzles, 8+3 Nozzles;

Including:
141 x Feeders, Size 8/12mm, Dual feeder left and right
16 x Feeders, Size 12/16mm
2 x Feeders, Size 24/32mm
Total 159 pcs feeder with feeder calibration jigs
9 x Feeder Carts

Panasonic 'SP18P-L NM-EJP1A' Solder Paste Printing Machine, YOM 2012;

TAMURA 'TAV25-503EM-G' Reflow Oven with 8 Zones, YOM 2013;

SMIC Wave Solder Machine;

SMIC Spray Fluxer;

JUKI 'JM-10' Universal Insertion Machine with 6 Heads, YOM 2013, Quantity 2;

Plus Laser Marker, Loader, Unloader, and Conveyors

Highly Accurate and Versatile PCB Assembly

Designed to deliver placement accuracy of 0.04 mm, the Complete SMT Line 1 efficiently handles a wide variety of components and PCB sizes. Its adaptability ensures reliable operation for both small and large-scale electronics production, making it suitable for diverse manufacturing environments.

Advanced Features for Seamless Operation

Equipped with up to 120 feeder slots per machine, an intuitive touchscreen interface (with multi-language support), and a high-resolution vision system, this SMT line streamlines assembly processes. Automatic or manual conveyor width adjustments and integrated data collection enhance flexibility and traceability.

Robust Construction and Safety Certified

Built from industrial-grade steel, aluminum, and advanced composites, each module of the Complete SMT Line 1 is engineered for durability. Comprehensive safety features, including emergency stops, interlock doors, and CE certification, ensure a secure working environment.

FAQ's of Complete SMT Line 1:

Q: How does the Complete SMT Line 1 ensure high placement accuracy during PCB assembly?

A: The SMT Line utilizes a high-resolution vision system for optical inspection and alignment, enabling placement accuracy up to 0.04 mm. Precision feeders and conveyors, combined with computerized controls, further enhance accuracy throughout the assembly process.

Q: What range of PCBs and components can be processed with this SMT line?

A: This system supports PCB sizes from 50mm x 50mm up to 510mm x 460mm, and it is compatible with component types from 0402 chips to large ICs and connectors, covering a broad spectrum of electronic assembly needs.

Q: When should I consider a fully automatic SMT line like this for my production?

A: If your production requires high throughput (up to 50,000 components per hour), precise assembly, and robust quality control for various PCB and component sizes, a fully automatic SMT line offers increased efficiency, consistency, and reduced manual intervention.

Q: Where is the Complete SMT Line 1 typically installed and operated?

A: The SMT line is designed for use in electronics manufacturing facilities within an ESD protected area, maintaining an ambient temperature of 22-28C and 40-60% relative humidity for optimal performance and reliability.

Q: What is the process flow in the Complete SMT Line 1?

A: The line features automated feeding, precision placement, optical inspection, and optional integrated reflow soldering (8-12 zones). Conveyor widths can be adjusted either automatically or manually to fit different board dimensions, ensuring a seamless and customizable assembly process.

Q: How does the integrated SPC data collection benefit production?

A: Integrated Statistical Process Control (SPC) data collection enables real-time monitoring and analysis of assembly quality, aiding process traceability, defect reduction, and facilitating continuous improvement for enhanced production yields.

Q: What are the main usage advantages of this SMT line over manual assembly?

A: This SMT solution offers faster assembly rates, higher consistency, and improved product quality. Its computerized controls, automatic adjustments, and advanced safety features reduce operator workload and minimize the risk of errors or accidents, maximizing manufacturing efficiency.

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