Complete SMT Line 2

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Product Details:

Type Complete SMT (Surface Mount Technology) Line
Material Industrial-grade steel and precision components
Capacity High-speed multi-head placement, up to 80,000 CPH (components per hour) depending on model and configuration
Computerized Yes
Automatic Grade Fully Automatic
Voltage 220-240V AC, 50/60Hz
Frequency (MHz) 50/60
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Complete SMT Line 2 Price And Quantity

Minimum Order Quantity 1 Unit

Complete SMT Line 2 Product Specifications

Width Approx. 1.2 meters
Capacity High-speed multi-head placement, up to 80,000 CPH (components per hour) depending on model and configuration
Voltage 220-240V AC, 50/60Hz
Size Modular sections, overall length approx. 7-10 meters
Type Complete SMT (Surface Mount Technology) Line
Dimension (L*W*H) Approx. 7000-10000mm 1200mm 1700mm
Material Industrial-grade steel and precision components
Cutting Thickness Not Applicable (for placement processes)
Automatic Grade Fully Automatic
Preheating Plate Size Variable, typically up to 600mm width
Frequency (MHz) 50/60
Weight Approximately 3000-4000 kg depending on configuration
Computerized Yes

Emergency Stop System Available on all modules
Operating Interface Touchscreen control panels
PCB Size Supported Min: 5050mm, Max: 510460mm
Feeder Capacity Up to 100+ tape feeders per module
Power Consumption Approx. 3-8 kW per module
Conveyor Type Automatic inline conveyor
Placement Accuracy 0.03 mm
Components Supported 0201 to large ICs and connectors
Vision Alignment System CCD camera-based, auto-calibration
Noise Level < 65 dB
Operating Environment Temperature 18-28C, humidity 45-65%
Software Compatibility SMEMA, standard SMT process software
Inspection System Integrated AOI (Automated Optical Inspection) options

Complete SMT Line 2 Trade Information

Delivery Time 1

Product Description

Complete SMT Line 2, Lot includes:

TENRYU SEIKI 'TSP-700V' Solder Paste Printing Machine, YOM 2014;

CKD 'VP6000M-V' Solder Paste Inspection Machine, YOM 2014;

OMRON 'VT-S500' Automated Optical Inspection Machine;

FUJI 'NXT III' Chip Shooters, YOM 2014;
2 x M6 with H04 head;
4 x M3 with H04 & H02 head;

Including:
118 x Feeders, Size 8mm
5 x Feeders, Size 12mm
2 x Feeders, Size 16mm
3 x Feeders, Size 24mm
2 x Feeders, Size 32mm
Total 130 pcs feeder with feeder calibration jigs

EIGHTECH TECHRON 'NJ0611M-82-RLF' Reflow Oven with 8 Zones, YOM 2014;

SMIC 'SPF2-400' Wave Soldering Machine, YOM 2014;

SMIC 'SSF2-400' Spray Fluxer, YOM 2014;

Plus Laser Marker, Loader, Unloader, and Conveyors;

Unmatched Placement Precision

Achieve outstanding assembly quality with a placement accuracy of 0.03mm, ensuring your smallest 0201 components and largest ICs are reliably positioned. The CCD camera-based vision alignment system with auto-calibration continuously optimizes placement, translating to fewer errors and reworks. This precision supports stringent quality control and increases throughput for demanding manufacturing operations.

Flexible and Efficient Production

Designed to handle up to 100+ tape feeders per module, the SMT Line 2 can accommodate diverse component sizes and types in a single run. Its high-speed multi-head placement system delivers up to 80,000 components per hour, streamlining operations for high-mix, high-volume applications. Automatic inline conveyors and modular design make expansion and reconfiguration effortless.

Intuitive and Safe Operation

User-friendly touchscreen control panels simplify machine setup and operation, reducing training requirements. Integrated AOI inspection, emergency stop systems, and compliance with SMEMA standards ensure comprehensive safety and process integration. Operating within a controlled environment (18-28C, 45-65% humidity), this industrial-grade line is engineered for durability and consistent performance.

FAQ's of Complete SMT Line 2:

Q: How does the vision alignment system in the SMT Line 2 improve placement accuracy?

A: The system utilizes CCD camera-based vision to detect the exact location and orientation of each component and automatically calibrates itself during operation. This continuous adjustment ensures consistent placement accuracy down to 0.03mm, minimizing misalignment and reducing defects.

Q: What is the process for handling a wide range of components, from 0201 chips to large connectors?

A: Thanks to its modular feeder design, each SMT Line 2 module supports over 100 tape feeders. The machine can quickly switch between different component sizes, from tiny 0201 chips to large ICs and connectors, without major adjustments, making it ideal for diverse assembly tasks.

Q: When should integrated AOI (Automated Optical Inspection) be used in the assembly line?

A: Integrated AOI is crucial for post-placement and post-solder inspection to detect any placement errors, soldering defects, or missing components early in the process. Using AOI at these stages improves quality assurance and reduces the risk of defective assemblies continuing down the line.

Q: Where can this SMT line be installed, considering its dimensions and environmental requirements?

A: This system is designed for industrial production facilities with space to accommodate its modular sections (7-10 meters length, 1.2 meters width). It requires a clean, temperature-controlled environment (18-28C, 45-65% humidity) to maintain optimal performance and reliability.

Q: What benefits does the automatic inline conveyor system provide during SMT assembly?

A: The automatic inline conveyor streamlines PCB transfer between modules, reducing manual handling and minimizing transit time. This enhances productivity, maintains assembly flow, and reduces the risk of board damage during the manufacturing process.

Q: How is user operation facilitated, and what training is necessary?

A: The SMT Line 2 features intuitive touchscreen control panels and software compatibility with SMEMA and standard SMT processes. Most users require basic training on the interface and process flows, greatly simplifying daily operation and reducing onboarding times.

Q: What safety features are included in the SMT Line 2?

A: Each module is equipped with emergency stop systems and adheres to stringent safety standards. The system also maintains low noise levels (<65 dB) and is constructed from industrial-grade steel, ensuring both operator safety and long-term durability.

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